Extended Operational and Trade Vocabulary
Marine Engine Maintenance, Overhaul, and Condition Monitoring glossary
Terminology of marine engine maintenance and condition monitoring: turbocharger families such as ABB TPL, TPS and A-series with their overhaul intervals, two-stage Power2 and Powerturbo waste-heat systems, shop acceptance tests verifying SFOC and NOx under ISO 3046, and the running-hour and cartridge-renewal schedules governing two-stroke and medium-speed engine overhaul.
312 defined terms.
Showing 250 on this page (page 1 of 2).
A
- Aalborg AQ Composite Boiler
- Combined exhaust gas and oil-fired boiler from Aalborg used on tankers and bulk carriers for steam generation at sea and in port.
- Aalborg MissionSky
- Steam atomization auxiliary boiler design from Alfa Laval Aalborg with reduced NOx emissions and high turn-down ratio.
- Aalborg OL Boiler
- Vertical fire-tube auxiliary boiler in the Mission OL series, requiring periodic descaling and refractory inspection at 8,000-hour intervals.
- Aalborg OS Boiler
- Oil-fired auxiliary steam boiler from Alfa Laval Aalborg in the Mission OS series, with annual fireside inspection and triennial waterside survey.
- ABB A-Series Turbocharger
- ABB A100, A200, and A300 axial turbochargers used on MAN ME-C and Wartsila RT-flex engines, with cartridge replacement around 24,000 hours.
- ABB Power2 800
- Two-stage high-pressure turbocharging system from ABB enabling Miller cycle operation and Tier III NOx compliance on medium-speed engines.
- ABB Powerturbo
- ABB exhaust gas power turbine system that recovers waste heat energy from the exhaust stream to drive a generator or feed the propeller shaft.
- ABB TPL Turbocharger
- Single-stage axial-flow turbocharger family from ABB Turbocharging for large two-stroke and medium-speed engines, with overhaul intervals typically aligned with 16,000 to 24,000 running hours.
- ABB TPS Turbocharger
- Radial-flow turbocharger family from ABB for medium and high-speed four-stroke engines, with bearing renewal commonly recommended at 12,000 to 16,000 hours.
- Acceptance test
- Factory or shop trial to verify contractual performance.
- AFC Fully Automatic Combustion
- Aalborg burner control concept enabling unattended boiler operation with continuous flame monitoring and fuel-air ratio trim.
- Alkaline Cylinder Oil
- Cylinder lubricant formulated with overbased calcium sulfonate or phenate detergents to neutralize sulfuric acid formed from high-sulfur fuel combustion.
- Alpha Lubricator
- MAN ES electronically controlled cylinder lubrication system relevant to the prime mover driving the shaft line.
- Aluminium Wear
- Element measured at parts per million in lube oil analysis by ICP spectrometry, indicating piston skirt or bearing cage wear.
- Anac Marine
- TotalEnergies lube oil condition monitoring laboratory service providing trend analysis for system oil and cylinder drain oil samples.
- ANSI/AGMA 9000
- American Gear Manufacturers Association standard for gear inspection used in reduction gearbox alignment and tooth wear assessment.
- API CF Specification
- American Petroleum Institute classification covering severe-duty diesel engine oils suitable for older indirect-injection medium-speed engines.
- API CI-4 Specification
- American Petroleum Institute classification for heavy-duty diesel engine oils compatible with EGR-equipped four-stroke engines.
- Articulated Connecting Rod
- Vee engine arrangement where the slave rod attaches to the master rod, common in MaK and certain Pielstick PC designs, requiring matched-pair inspection.
- Ash content
- Inorganic residue after combustion of a fuel sample, measured per ISO 6245, capped at 0.100% m/m for most residual grades.
- ASTM D2896
- Standard test method for Base Number of petroleum products by potentiometric perchloric acid titration, the reference method for fresh cylinder oils.
- ASTM D445
- Standard test method for kinematic viscosity of transparent and opaque liquids.
- ASTM D4739
- Base number determination by potentiometric titration.
- ASTM D5185
- Standard test method for multielement determination of used and unused lubricating oils by ICP-OES, the primary wear metals method.
- ASTM D664
- Standard test method for acid number of petroleum products by potentiometric titration.
- Auxpac
- Wartsila packaged auxiliary generator set offered with 20, 26, and 32 series engines for shipboard electrical power, with major overhauls at 24,000 hours.
- Axial Clearance
- Crosshead and crankshaft thrust clearance measurement taken during dry-dock condition surveys to verify thrust bearing wear within OEM limits.
- Axial Vibration
- Longitudinal oscillation of the crankshaft along its axis monitored by ICVA sensors, with elevated levels indicating thrust bearing damage or torsional resonance.
B
- Babbitt White Metal
- Tin-based bearing lining alloy used in main bearings, crosshead bearings, and crankpin bearings, examined under magnification during crankcase inspections.
- Balance Grade G2.5
- ISO 1940 quality grade for turbines, turbocompressors, and high-speed rotors including turbocharger rotors after blade replacement.
- Balance Grade G6.3
- ISO 1940 quality grade for rotating machinery applicable to standard marine pumps and fans, expressed as permissible residual unbalance.
- Base Number BN 100
- High-alkalinity cylinder lubricant historically used for HFO with sulfur content of 2 to 3.5 percent, now niche for non-compliant operations.
- Base Number BN 140
- Extreme high-alkalinity cylinder oil developed for very high-sulfur residual fuels, largely obsolete post IMO 2020 except for scrubber-equipped ships.
- Base Number BN 40
- Cylinder lubricant alkalinity reserve suitable for low-sulfur distillate fuels and LSFO compliant with IMO 2020 sulfur cap.
- Base Number BN 70
- Cylinder oil alkalinity grade traditionally used for medium-sulfur intermediate fuel oils up to about 1.5 percent sulfur.
- Bearing Oil Film Thickness
- Calculated minimum oil film in hydrodynamic journal bearings, monitored indirectly through inlet temperature, pressure, and ovality measurement.
- Bedplate
- Steel base on a tank container frame supporting the pressure vessel.
- Bently Nevada 3500
- Rack-based vibration and condition monitoring system from Baker Hughes widely deployed on shipboard turbomachinery and main engine shaft lines.
- BHP Brake Horsepower
- Power measured at the engine output flange by absorption dynamometer, expressed in metric horsepower or kilowatts.
- BHRP Burner Head Replacement
- Periodic boiler maintenance task involving renewal of atomizer tip, swirler, and diffuser cone to maintain combustion efficiency.
- Big-End Bearing
- Crankpin bearing on the four-stroke connecting rod inspected during major overhauls for white-metal wipe, fatigue cracks, and clearance.
- Blowdown Bottom
- Boiler discharge procedure removing sludge from the lowest mud drum or shell, typically performed at the start of each watch.
- Blowdown Surface
- Continuous or intermittent skimming of boiler water at the working level to control total dissolved solids and chloride concentration.
- Blower Side Cleaning
- Turbocharger compressor wheel water washing carried out during operation by injecting fresh water at the air intake to remove fouling deposits.
- Bore Cooling
- Cylinder liner upper-belt cooling channels drilled axially through the collar to maintain controlled liner wall temperature and avoid cold corrosion.
- BP MES
- BP Marine engine oil condition monitoring service providing scheduled lube oil analysis with online trending and depletion alerts.
- Brake Power Pb
- Net useful power delivered at the engine coupling after deducting mechanical losses, reported per ISO 3046-1.
- Bridge Gauge
- Crankshaft web deflection measuring tool spanning two adjacent webs with a dial indicator at the centre, used at TDC and BDC of each unit.
C
- Camshaft Inspection
- Periodic check of cam profile wear, follower roller condition, and bearing clearance, typically every 16,000 hours on cam-driven two-stroke engines.
- Carbon Trumpet
- Hard carbon deposit growing inward from the upper cylinder liner above the piston top ring, capable of scoring rings and causing micro-seizure.
- Castrol Cyltest
- Castrol shipboard test kit for monitoring cylinder drain oil residual BN and iron content as a feed-rate optimization tool.
- Caterpillar 3500
- Caterpillar medium-speed four-stroke engine series widely used as marine auxiliary and propulsion, with major overhaul intervals around 24,000 hours.
- Caterpillar 3600
- Caterpillar in-line and vee medium-speed engine series for marine main propulsion, with top-end overhaul at 12,000 hours and major at 36,000 hours.
- Caterpillar C175
- Caterpillar vee high-speed engine series for marine propulsion and gensets, with major overhauls scheduled near 30,000 hours.
- Caterpillar C32
- High speed marine diesel generator engine common on offshore vessels.
- Cathodic protection survey
- Inspection of sacrificial anodes and impressed current systems.
- CBM Condition-Based Maintenance
- Maintenance strategy where intervention is triggered by measured machine condition rather than calendar or hours alone.
- Cetane index
- Calculated ignition quality indicator for distillate fuels, per ASTM D976 or D4737.
- Chevron LubeWatch
- Chevron lube oil condition monitoring laboratory service for marine system oils, cylinder drain oils, and hydraulic oils.
- Chromium Wear
- Element tracked in lube oil analysis at parts per million by ICP indicating piston ring face wear or chrome-plated liner wear.
- Clearance Volume
- Combustion space above piston at TDC determining compression ratio, verified after liner replacement by lead-wire crush measurement.
- Cold Corrosion
- Sulfuric acid attack on cylinder liner surfaces when wall temperature drops below the acid dewpoint, common at part-load slow steaming.
- Compression Pressure Pcomp
- Cylinder pressure at TDC measured without combustion, used to diagnose ring blowby, valve leakage, and worn liner.
- Conductivity
- Electrical conductivity of seawater, used in the CTD to derive salinity.
- Connecting rod
- Rod between piston and crankshaft.
- Copper Wear
- Element measured in lube oil at parts per million indicating bearing shell or oil cooler tube degradation.
- Crankcase explosion
- Ignition of oil mist in the crankcase, mitigated by oil mist detection and explosion relief doors.
- Crankcase Inspection
- 750-hour and 1,500-hour walk-in survey of main bearings, crosshead pins, crankpins, guides, and tie-rod nuts on two-stroke engines.
- Crankshaft deflection
- Web-deflection measurement indicating alignment.
- Crankshaft Polishing
- In-situ journal restoration using emery cloth and dedicated polishing kits to remove minor scoring without machining.
- Crankshaft Run-Out
- Dial indicator measurement of journal eccentricity along the shaft length, performed during major dry-dock surveys.
- Crosshead Bearing
- Lubricated sliding bearing on the two-stroke piston rod's lower end, supplied by a high-pressure oil pump and inspected at 8,000-hour intervals.
- CSR Continuous Service Rating
- Engine output corresponding to normal sea-going operation, usually 85 to 90 percent of MCR for slow-speed propulsion plants.
- Cummins QSK
- Cummins high-speed four-stroke engine family used as marine auxiliary, with top-end overhaul at 12,000 hours.
- Cycle Beta Test
- Mean cylinder pressure indicator card analysis using electronic indicators such as the Doctor system from Icon Research or the CYLDET from Cyldet.
- CYLDET
- Cyldet electronic cylinder pressure indicator system used to record peak pressure, compression pressure, and indicated power on slow-speed engines.
- Cylinder Condition Monitoring
- Combined assessment of scrape-down oil iron content, scavenge port inspection, and indicator diagrams to determine liner and ring condition.
- Cylinder Drain Oil
- Spent cylinder lubricant collected from the scavenge box drain, sampled for iron content and residual BN at weekly intervals.
- Cylinder Head
- Combustion chamber upper closure containing exhaust valves and fuel injectors, removed every 16,000 to 24,000 hours for water-space cleaning and valve renewal.
- Cylinder liner
- Replaceable cast-iron liner forming combustion chamber wall.
D
- Daihatsu DC series
- Daihatsu legacy medium-speed marine diesel family preceding the DK generation.
- Daihatsu DK Series
- Four-stroke medium-speed marine engines from Daihatsu Diesel widely used as auxiliary gensets.
- Deflection Gauge
- Dial micrometer instrument fitted between crankshaft webs to measure axial gap variation around one full revolution.
- Deposits
- Combustion residue and ash accumulation on piston crown, ring grooves, and exhaust valve seats indicating fuel quality and lubrication issues.
- Derating
- Continuous operation at reduced MCR to lower SFOC and CO2 emissions, often supported by tuning kits and turbocharger cut-out.
- Detergency
- Lube oil additive function dispersing combustion soot and varnish precursors, evaluated by spot test ASTM D7899.
- Dewpoint Corrosion
- Acid attack on cooler economiser tubes and liner walls where exhaust gas or wall temperature falls below the sulfuric acid dewpoint.
- Dial Micrometer
- High-resolution measuring instrument used for web deflections, bearing clearances, and crankshaft run-out.
- Diesel Knock
- Audible combustion roughness arising from delayed ignition, monitored by indicator cards and accelerometer signatures.
- Dry Cleaning Turbocharger
- Crushed nutshell or specialised granular media injected into the turbine inlet to remove deposits without water injection.
E
- EGB Exhaust Gas Boiler
- Auxiliary boiler recovering heat from main engine exhaust for steam generation at sea, with annual gas-side and waterside surveys.
- EGR (Exhaust Gas Recirculation)
- NOx control method per MARPOL Annex VI Tier III.
- Electronic Indicator
- Pressure transducer-based recording system replacing mechanical indicator cards, models include Icon Doctor, Lemag PREMET, and Kistler 6613.
- Engine Load Diagram
- Torque-speed envelope defined by MAN, Wartsila, and other OEMs setting permissible continuous and overload operating areas.
- Engine Margin
- Power reserve typically 10 percent between contracted CSR and MCR allowing for engine deterioration.
- Engine Performance Test
- Periodic measurement of pressure, temperature, fuel rack, and turbocharger speed across the load range to detect degradation.
- Exhaust valve cage
- Removable cylinder-head housing for exhaust valve.
- Exhaust Valve Spindle
- Nimonic-alloy exhaust valve with stellite-coated seat, rotated by a vane wheel to equalise wear.
- ExxonMobil Signum
- ExxonMobil's used oil analysis service for marine lubricants providing online portal access to trended results and recommendations.
F
- FAS Fuel Aerosol & Sludge
- Combustion-derived liquid and solid contaminants found in scavenge spaces during inspections indicating injection or atomisation issues.
- Fe Iron Content
- Cylinder drain oil iron concentration in parts per million tracked to detect abnormal wear, target typically below 200 ppm.
- Feed Rate
- Cylinder oil dosing in grams per kilowatt hour, typically 0.6 to 1.5 g/kWh on modern ME-C and RT-flex engines using Alpha or Pulse Lubrication.
- FIA Fuel Ignition Analyser
- Laboratory instrument from FIA-Tech or similar used to assess fuel ignition quality for heavy fuel oils per IP 541.
- Filter Backflush
- Automated cleaning of self-cleaning lube oil filters such as Boll & Kirch or Alfa Laval Moatti.
- Fluke Pruftechnik
- Pruftechnik vibration analysers and alignment systems now under the Fluke brand, used for shaft alignment and route-based vibration monitoring.
- Follow-Up Steering
- Steering gear control mode where rudder angle follows wheel input continuously, contrasted with non-follow-up jog control.
- Four-Stroke Major Overhaul
- Complete top and bottom-end renewal at approximately 24,000 to 30,000 hours on medium-speed engines, including head, piston, big-end, and main bearings.
- Four-Stroke Minor Overhaul
- Cylinder head, piston ring, and injector renewal carried out at about 8,000 to 12,000 hours.
- Fuel Index
- Fuel pump rack position indicator giving an indirect measure of cylinder fuel quantity, monitored during performance tests.
- Fuel Valve
- High-pressure fuel injector with multi-hole nozzle tip overhauled at 2,000 to 4,000 hours on slow-speed engines.
G
- Gas Side Cleaning
- Removal of carbon and ash deposits from turbocharger turbine blades by water washing or grit blasting.
- GBM Gas-Based Mode
- Operation mode of MAN ME-GI dual-fuel engines using natural gas as primary fuel and pilot diesel for ignition.
- Graviner Mk7
- Kidde Graviner oil mist detector system fitted to crankcases of two-stroke and large four-stroke engines for explosion prevention.
- Guide Shoe
- Crosshead component sliding on guide rails, inspected during crankcase surveys for wear of bronze running surface.
H
- Hans Jensen SIP
- Swirl Injection Principle developed by Hans Jensen Lubricators, distributing cylinder oil through angled nozzles to coat the liner via scavenge air swirl.
- HCU Hydraulic Cylinder Unit
- ME-C and ME-B fuel injection actuator block containing fuel and exhaust valve servo cylinders, with fine filter renewal at 1,500-hour intervals.
- Heel Spring
- Exhaust valve spring fitted to MAN B&W exhaust valves, renewed at major valve overhauls.
- HEMOS
- MAN PrimeServ historical engine monitoring and operating system collecting performance data for trend analysis.
- High-Pressure Pipe
- Common-rail or jerk-pump fuel pipe rated for above 600 bar, inspected for cracks and double-wall integrity each overhaul.
- HiMSEN H21
- HSD Engine (formerly Hyundai HiMSEN) 210 mm bore medium-speed engine widely used as marine genset.
- HiMSEN H32
- HSD Engine 320 mm bore medium-speed engine used in marine auxiliary and small propulsion applications.
- HiMSEN H35
- HSD Engine 350 mm bore engine for medium-power marine main propulsion and large auxiliary duty.
- Hot Corrosion
- Sulphidation attack on exhaust valve seats and turbocharger nozzle rings caused by sodium and vanadium compounds at elevated temperature.
- Hydram Steering Gear
- Hydraulic ram-type steering actuator using a Rapson slide mechanism, common on tankers and bulk carriers.
- Hydraulic Tightening
- Use of calibrated stud tensioners to apply controlled bolt preload on main bearings, cylinder heads, and tie rods.
- Hydrazine
- Boiler water oxygen scavenger dosed alongside ammonia for pH control, increasingly replaced by carbohydrazide.
I
- IACS UR M28
- International Association of Classification Societies Unified Requirement on crankshaft alignment and web deflection limits.
- IACS UR S5
- IACS Unified Requirement for steering gear specifying performance, redundancy, and survey criteria.
- ICP Spectrometry
- Inductively coupled plasma atomic emission spectroscopy used for wear metal and additive element analysis per ASTM D5185.
- ICVA Imbalance and Vibration Analysis
- Inspection regime combining torsional, axial, and lateral vibration measurement to diagnose rotor and shaft line condition.
- Imo Pump
- Three-screw positive displacement pump from Colfax Imo used as lube oil main and stand-by pump.
- In-Situ Honing
- Cylinder liner restoration technique using portable hones to recondition the running surface without liner removal.
- In-water cleaning (IWC)
- Cleaning of ships' underwater surfaces while afloat.
- Indicated Power Pi
- Power developed inside the cylinder calculated from indicator diagram mean effective pressure and engine speed.
- Indicator diagram
- Pressure crank angle trace from peak pressure indicator used to assess cylinder condition.
- Injection timing
- Crank-angle reference for start of injection.
- Iron content
- Concentration of iron in scrape-down or system oil samples, used as a primary wear indicator.
- ISO 10816
- International standard on mechanical vibration evaluation by measurement on non-rotating parts, the bearing housing seismic standard.
- ISO 15550
- International standard specifying methods for determination of engine power and reference conditions.
- ISO 1940
- International standard on balance quality requirements for rotors in a constant rigid state, defining grades from G0.4 to G4000.
- ISO 20816
- Updated international standard series superseding ISO 10816 and ISO 7919 for vibration measurement and evaluation of machine sets.
- ISO 3046
- International standard for reciprocating internal combustion engines covering performance, declarations, ratings, and shop tests.
- ISO 4406
- International standard for fluid contamination cleanliness coding by particle count at 4, 6, and 14 micrometre thresholds.
- ISO 7919
- Mechanical vibration of non-reciprocating machinery shafts.
- ISO 8217
- International standard for marine fuel oil specifications.
J
- Jacket cooling water
- HT cooling loop around cylinder block.
- Jerk-Pump Injection
- Mechanical cam-driven fuel injection used on MC-C, RTA, and older medium-speed engines, with timing fixed by cam profile.
- Journal Examination
- Visual and microscopic inspection of crankpin and main bearing journals for scoring, ovality, and fretting during crankcase surveys.
K
- Karl Fischer titration
- Coulometric or volumetric water determination per ISO 12937 or ASTM D6304.
- Kawasaki KBB
- Kawasaki Heavy Industries turbocharger product line including the KBB Kompressorenbau Bannewitz brand for medium-speed engines.
- Kawasaki Steering Gear
- Hydraulic rotary vane and ram steering gear actuators from Kawasaki Heavy Industries for large tankers and bulk carriers.
- Kistler 6613
- Kistler piezoresistive cylinder pressure transducer used for electronic indicator measurements on slow-speed diesels.
L
- Lateral vibration
- Whirling vibration of the shaft line, calculated to ensure adequate margin from running speed.
- Light-running margin
- Margin between MCR shaft speed and the propeller-curve intersection in the calm-water condition.
- Liner inspection
- Drift cover removal and visual check of cylinder liner condition.
- Lloyd's Register PMS
- Planned maintenance system approved by Lloyd's Register substituting continuous machinery survey items based on hours-run records.
- LSFO (Low Sulfur Fuel Oil)
- 0.50% sulfur compliant residual fuel; similar GHG intensity to HFO.
- Lube Oil Centrifuge
- Alfa Laval or Mitsubishi separator removing water, sludge, and particulates from main engine system oil and fuel oil.
M
- Mainbearing Survey
- Inspection of two-stroke main bearings every 16,000 to 24,000 hours including white-metal examination and clearance measurement.
- MaK 6M32
- Caterpillar MaK 320 mm bore six-cylinder in-line medium-speed engine for marine main propulsion and large auxiliary duty.
- MaK 9M32C
- MaK medium-speed marine main engine with nine inline cylinders and 320 millimeter bore.
- MAN 32/40 DF
- Dual-fuel variant of the MAN 32/40 four-stroke engine capable of natural gas and diesel operation.
- MAN 32/44CR
- Four-stroke common-rail diesel engine.
- MAN 45/60 CR
- MAN Energy Solutions 450 mm bore common-rail medium-speed engine for cruise ship and large auxiliary applications.
- MAN 48/60
- 480 mm bore four-stroke marine engine from MAN Energy Solutions for large main and auxiliary duty.
- MAN 51/60 DF
- MAN Energy Solutions 510 mm bore dual-fuel medium-speed engine for LNG and oil operation.
- MAN Alpha Adaptive Cylinder Oil Control
- ACC system on MAN ME-C engines that adjusts cylinder oil feed rate proportionally to fuel sulfur and engine load.
- MAN B&W G80ME-C
- Ultra long stroke electronically controlled two stroke engine.
- MAN B&W K98ME-C
- 980 mm bore short-stroke high-power ME-C engine for large container ships.
- MAN B&W S60ME-C
- Two-stroke 60 cm bore electronically controlled engine.
- MAN B&W S65ME-C
- 650 mm bore long-stroke ME-C engine for VLCC main propulsion and Capesize bulkers.
- MAN B&W S70ME-C
- Electronically controlled super long stroke two stroke engine.
- MAN B&W S90ME-C
- 900 mm bore Super Long Stroke ME-C engine for VLCC and Capesize bulker propulsion.
- MAN Holeby L16/24
- MAN Energy Solutions 160 mm bore high-speed auxiliary genset engine for ships of moderate auxiliary load.
- MAN Holeby L23/30H
- MAN Energy Solutions 225 mm bore four-stroke auxiliary engine widely used as marine genset prime mover.
- MAN Holeby L27/38
- MAN Energy Solutions 270 mm bore four-stroke marine auxiliary and small main propulsion engine.
- MAN Holeby L32/40
- MAN Energy Solutions 320 mm bore four-stroke marine engine for auxiliary and main propulsion duty.
- MAN Holeby V28/32S
- Vee configuration auxiliary engine in the Holeby range used for marine genset applications.
- MAN MC/MC-C
- MAN B&W mechanically controlled two-stroke engine generation preceding the ME series, with camshaft-driven fuel pumps and exhaust valves.
- MAN ME-B
- MAN Energy Solutions electronically controlled two-stroke engine variant using mechanical fuel pumps and an electronic exhaust valve, served by Alpha Lubricator.
- MAN ME-C
- Fully electronically controlled MAN Energy Solutions two-stroke engine equipped with Alpha Lubricator cylinder oil injection.
- MAN ME-GI
- Two-stroke high-pressure (around 300 bar) gas-injection diesel engine by MAN Energy Solutions, Diesel cycle.
- MAN ME-LGI
- MAN dual-fuel ME engine designed for liquid gas injection of methanol, LPG, or ammonia using high-pressure pump and pilot oil ignition.
- MAN NA Turbocharger
- MAN classic axial turbocharger series superseded by the TCA generation.
- MAN PrimeServ
- After-sales service organization.
- MAN TCA Turbocharger
- MAN Energy Solutions axial-flow turbocharger family for large two-stroke engines, with bearing renewal at 16,000 to 24,000 hours.
- MAN TCR Turbocharger
- MAN Energy Solutions radial-flow turbocharger family for medium-speed engines.
- MCR Maximum Continuous Rating
- Engine power at which it can be operated continuously without time limit, the reference output for design and survey purposes.
- Mean Effective Pressure mep
- Indicator-diagram-derived average cylinder pressure used to calculate indicated power per cylinder.
- Mechanical Efficiency etaM
- Ratio of brake power to indicated power, typically 0.88 to 0.93 for large two-stroke engines and 0.85 to 0.90 for medium-speed.
- MEPC Tier II
- IMO MEPC NOx emission standard applicable to engines installed on or after 1 January 2011.
- MEPC Tier III
- IMO MEPC NOx emission standard applicable in designated ECAs, met by SCR, EGR, or dual-fuel operation.
- MET-MA Turbocharger
- Mitsubishi Heavy Industries axial-flow turbocharger first-generation for large two-stroke engines.
- MET-MB Turbocharger
- Mitsubishi MET second-generation axial turbocharger with hybrid bearings and improved efficiency.
- Micro-Seizure
- Microscopic adhesive wear between piston ring and liner surfaces causing vertical scuff marks and accelerated wear.
- MissionSky Boiler
- Aalborg auxiliary steam boiler with steam atomization burner used on dual-fuel and LNG-ready ships.
- Mitsubishi Steering Gear
- Mitsubishi Heavy Industries hydraulic ram and rotary vane steering gear for large merchant ships.
N
- NCR Normal Continuous Rating
- Operating power level for sea-going service equivalent to CSR, typically 85 percent of MCR.
- Niigata 6L26HX
- Niigata Power Systems 260 mm bore medium-speed four-stroke marine engine used as auxiliary and small main propulsion.
- Nimonic 80A
- Nickel-chromium alloy commonly used for exhaust valve spindles in two-stroke marine engines due to high-temperature fatigue strength.
- Nitrite Inhibitor
- Sodium nitrite added to closed-loop jacket cooling water to prevent ferrous corrosion, dosed to 1,000 to 2,400 ppm.
- Non-Follow-Up Steering
- Steering gear jog control mode where the rudder moves only while the helm is held, used in emergencies and harbour piloting.
- Nozzle ring
- Stator vanes directing exhaust onto turbocharger turbine wheel.
O
- OEM (Original Equipment Manufacturer)
- Supplier of OT systems whose role under IACS UR E27 includes secure development and maintenance.
- Oil mist detector
- OMD continuously monitoring crankcase atmosphere, types include Schaller Visatron VN 116/87 and Specronix.
- Oilon Burner
- Finnish steam atomising burner used on Aalborg and Mission boilers, with annual nozzle and atomiser inspection.
- Ovality
- Cylinder liner or journal out-of-roundness measured by micrometer in two perpendicular planes during inspections.
- Overhaul Interval
- OEM-specified running-hour period between scheduled inspections, varying with engine type, fuel quality, and load profile.
P
- Particle Count
- Lube oil cleanliness measurement per ISO 4406 reporting particles greater than 4, 6, and 14 micrometres per millilitre.
- Pcomp Compression Pressure
- Cylinder pressure at TDC without combustion, used to diagnose ring wear and exhaust valve seat leakage.
- PCV Pulse Lubricator
- Hans Jensen pulse lubrication system delivering cylinder oil during a defined swirl-charged crank angle for optimal liner coverage.
- Petromin
- Saudi lubricants manufacturer with marine product lines for regional shipping.
- Pielstick PC Series
- Pielstick (now MAN Holeby) medium-speed engine series including PC2.6 and PC4.2 used on naval and merchant vessels.
- Piston Crown
- Combustion-side piston component manufactured from forged steel or Nimonic, examined for burn-through and crack initiation at piston pulls.
- Piston Pull
- Removal of the complete piston, rod, and crosshead assembly through the cylinder head opening, performed every 16,000 hours on MAN B&W two-strokes.
- Piston Ring Renewal
- Replacement of all compression and oil control rings at piston overhaul, with groove clearance measurement and CPR ring orientation.
- Plummer Block
- Intermediate shaft bearing housing in the shaft line, inspected for white-metal condition and oil-ring lubrication.
- Pmax Peak Cylinder Pressure
- Maximum combustion pressure recorded from the indicator diagram, key parameter for performance balance and component loading.
- PMS Planned Maintenance System
- Class-approved electronic maintenance regime tracking running hours and overhauls per OEM intervals.
- PoroCheck
- MacGregor rudder bearing wear-down measurement system used during dry-dock inspections.
- Pressure Indicator Card
- Mechanical or electronic recording of cylinder pressure vs. piston position for combustion analysis.
- Pruftechnik Vibxpert
- Pruftechnik route-based vibration analyser used for medium-speed engine and pump trend monitoring.
- Pscav Scavenge Air Pressure
- Charge air pressure at the scavenge receiver, used with turbocharger speed to assess compressor performance.
- Pulse Jet Cleaning
- Boiler tube cleaning technique using compressed air or steam pulses to dislodge soot from fire-side surfaces.
Q
- Quenching
- Heat treatment step in steel manufacture; relevant because freshly quenched plate has different surface behavior under priming.
R
- Rapson slide
- Crosshead arrangement converting hydraulic ram travel into rudder rotation in ram type steering gear.
- RCM Reliability-Centred Maintenance
- Structured methodology developed by Nowlan and Heap for selecting appropriate maintenance tasks based on failure consequences.
- Reference Conditions
- ISO 3046 ambient temperature, pressure, and humidity at which engine performance is declared, typically 25 deg C and 1.0 bar.
- Ring Groove Measurement
- Verification of piston ring axial and radial clearances by feeler gauge and groove micrometre during overhauls.
- Rotary vane steering gear
- Compact steering gear with vanes inside a stator providing rudder torque.
- Run-In Procedure
- Controlled load increase regime after major overhaul allowing rings, liner, and bearings to bed in, typically defined by OEM hours-versus-load curves.
S
- Saacke Burner
- German oil and gas steam boiler burner widely fitted to marine auxiliary boilers, with annual head and atomiser service.
- Scavenge Inspection
- 750-hour visual inspection through cylinder liner scavenge ports for piston ring condition, oil film, and deposits.
- Scavenge Receiver
- Common manifold between turbocharger and cylinders supplying charge air, drained periodically for FAS examination.
- SCR (Selective Catalytic Reduction)
- NOx abatement using ammonia or urea; integral to many ammonia and dual-fuel installations.
- Scrape-Down Oil
- Used cylinder oil collected from the piston rod stuffing box on two-stroke engines, sampled for iron and BN trending.
- Sea Margin
- A power or speed margin added to design predictions to allow for added resistance from typical service conditions such as fouling, wind, and waves.
- SFOC (Specific Fuel Oil Consumption)
- Engine fuel consumption in g/kWh corrected to ISO conditions.
- Shaft alignment
- Engineering process aligning engine, gearbox, intermediate, and tail shaft bearings to acceptable loads and angles.
- Shell Rapid Lubrication Analysis
- Shell Marine LubeAnalyst service providing rapid turnaround used oil analysis with online portal reporting.
- Silicon Si
- Lube oil contamination element indicating ingress of airborne dust through intake filtration breaches.
- SIP Swirl Injection Principle
- Hans Jensen cylinder oil injection system distributing oil into scavenge air swirl for uniform liner coating.
- Slow Steaming
- Operating below design speed to save fuel and reduce emissions.
- Sludge
- Water, sediment, and cat fines discharged from purifiers, logged in Oil Record Book.
- Sodium Na
- Lube oil contamination element indicating seawater ingress, typically from cooler tube leaks or scavenge air water carry-over.
- SOLAS II-1/29
- Steering gear performance requirement of 35 to 30 deg in 28 seconds at maximum service draft.
- Spanner Pop Boiler
- Vertical cross-tube steam vessel boiler from Spanner Boilers Ltd used as small auxiliary on workboats and tugs.
- Steering gear test
- SOLAS V/26 requires test before departure including main, auxiliary, communications, indicators, emergency power, and rudder angle.
- Sulphation
- Lube oil additive depletion mechanism producing sulfate species that consume base reserve and increase TAN.
- Sulzer RT-flex
- Common-rail electronically controlled two-stroke engine.